Suzuki rolls out AI-based work analysis software ‘Ollo Factory’

Suzuki Motor Corporation has begun introducing “Ollo Factory,” an artificial quality (AI) enactment investigation level developed and supplied by Ollo, arsenic portion of its wider Suzuki Smart Factory programme.

The bundle was archetypal deployed astatine the assembly operations of the Sagara Plant successful July 2025, followed by implementation astatine the plant’s motor enactment successful December 2025.

Suzuki positions the rollout arsenic a cardinal constituent successful its thrust to digitalise production, fortify real-time monitoring and upgrade grooming and prime power connected the store level astatine its home facilities.

According to the company, the instrumentality is designed to marque variations successful enactment processes disposable and to assistance codify the techniques of experienced operators into standardised procedures.

By automatically extracting enactment steps and pinpointing inefficiencies, the strategy is intended to enactment some higher enactment ratio and much accordant quality.

“Ollo Factory” besides incorporates real-time anomaly detection functions, which the institution says tin spot issues specified arsenic “missed screw tightening connected the spot,” with the purpose of preventing defective products from leaving the plant.

Ollo CEO Kento Kawai said: “The strengths of “Ollo Factory,” specified arsenic automatic enactment manual creation, discarded identification, businesslike newcomer training, and real-time anomaly detection, perfectly align with Suzuki’s manufacturing sites.

“We look guardant to accelerating AI adoption astatine Suzuki’s home and overseas accumulation bases, enhancing competitiveness, and contributing unneurotic to the advancement of Japanese manufacturing. We volition afloat enactment Suzuki’s planetary development, starting with the cognition of “Ollo Factory” astatine home plants.”

Suzuki plans to widen the bundle sequentially to each of its accumulation sites successful Japan.

The institution added that, erstwhile results from home usage person been assessed, it volition look astatine applying “Ollo Factory” astatine overseas locations arsenic well, with the nonsubjective of lifting prime and productivity standards crossed its planetary network.

The carmaker describes its Japanese factories arsenic “mother accumulation bases,” which are tasked with demonstrating exertion and manufacturing know-how to the broader group.

The institution said it volition proceed to beforehand integer tools and heighten prime absorption done the Suzuki Smart Factory initiative.

Suzuki elder managing serviceman Kazuo Ichino said: “At Suzuki, we consulted connected the situation of fundamentally resolving chronic defects that hap astir erstwhile oregon 1 conveyance a month, and discussed the imaginable effectiveness of real-time detection of important enactment points wrong the takt time. Ollo projected a solution addressing this challenge.